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The beginning

Back in 1917, a visionary called Mr Velayudhan founded a coir exporting business in Alleppey, the land of coir. Values like trust, dedication and professional ethics formed the basis of this century-old business group.

 

What started as a coir exporting company has grown to be a 50 million dollar annual business group. 

With six autonomous, self-propelled business groups whose success is most apparent by their impressive list of overseas clients and associates. Now in its fifth generation.

About us

The group now comprises of a Super Specialty Hospital and a major Social welfare organization that patronizes, among a host of following other charitable institutions, a fitting tribute to the founder’s social commitment.

 

  • Free Drug & De-addiction Centre

  • Free Pain & Palliative Centre

  • Free School for Mentally Challenged Children

  • School and College for Nursing Students

  • Engineering & Information Technology College


Our spirit is our workforce, which contributes, shares and learns from success. We inspire our workforce, and they turn our aspirations into reality.


Our networks are broad. So is our vision. But our philosophy is simple. 'Future is what you make of it'. Driven by this, our diversified portfolio today consists of floor covering in coir, cotton, wool, rubber, jute, sisal and synthetic textiles and health care.

Travancore Cocotuft is the modern offshoot of this group. Started as an Indo-German joint venture with its own manufacturing factories for Tufted Coir Mats, Woven Jute Rugs and Moulded Rubber / Polypropylene Mats. 


In 2020 Cocotuft became the largest exporter of doormats from India exporting 2500 container loads to over 85 countries.


Cocotuft’s design pallet includes more than 15 catalogues containing 20000 designs to help develop market-oriented and buyer-centric design themes with complementing seasonal collections to give an edge.

MANUFACTURING CAPABILITIES

  • IMPORTED FRENCH PVC TUFTING MACHINES

    • THREE LINES

    • 8000 m2 (85,000 f2)  PER DAY

  • FLOCKING MACHINES

    • TWO LINES

    • 3,000 MATS PER DAY

  • RUBBER MOULDING MACHINES

    • 20 HYDRAULIC PRESS

  • FULLY AUTOMATIC WEAVING LOOMS

    • 25 LOOMS

  • AUTOMATIC MAT CUTTING MACHINES

    • FOUR MACHINES

    • 10,000 MATS PER DAY

  • AUTOMATIC SINGLE COLOUR STENCILING MACHINE

    • 2,000 PIECES PER DAY

  • IN-LINE MAT CUTTING MACHINES

    • TWO MACHINES

    • 10,000 MATS PER DAY

  • DUAL STATION PNEUMATIC SHEARING MACHINE

    • 8,000 m2 PER DAY

  • COMPUTERIZED SHRINK WRAPPING MACHINE

    • 4,000 BALES PER DAY

  • WOOD-FIRED DRYERS FOR MONSOON SEASON

    • DRIES 100,000 MATS PER DAY

  • IN-LINE BLEACHING MACHINE

    • 15,000 MATS PER DAY

  • AUTOMATIC LABELLING MACHINE

    • 10,000 PIECES PER DAY

  • DOUBLE HEADER HANGER TAGGING MACHINE

    • 20,000 PIECE PER DAY

  • TRANSPORTATION

    • 6 FORKLIFTS

    • 12 TRUCKS

    • 6 PRIME MOVERS

    • 2 TRAILER TRUCKS

    • 2 PRIME-MOVERS

Quality Management System

Cocotuft has implemented a comprehensive Quality Management System as part of implementing ISO 9001: 2008 standards and it includes efficient sourcing mechanism, rating system for maintaining an approved vendor list, random samples taken from each lot are inspected at its testing laboratories to ensure that raw materials conform to certified standards, Standard Operating Procedures (SOP) for each aspect of production, Identification and Trace-ability. 

 

Cocotuft is one of the promoters of the Common Facility Center-a storage and treatment facility of Hazardous waste.

Social Compliance/Accountability

Cocotuft has been certified as a SA 8000: 2008 company by SAI, a U.S. based, nonprofit organization dedicated to implementing voluntary verifiable social accountability standards guarantees a work environment and remuneration that meets or exceeds local as well as international legal requirements.

 

We are also Sedex SMETA 4 PIllar Audited.

AWARDS AND ACHIEVEMENTS

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WORLD RECORD HOLDER FOR MANUFACTURING THE WORLD’S LONGEST HANDLOOM MAT

4 workers spent 111 man-days on a coir Handloom to insert 4,70,000 coir tufts between alternate wefts of coir yarn at a cost of around US $ 10,000 to complete this feat.
 

  • 101.6 meter (333.3 feet) in Length

  • 1.2 mtr (4ft) in Width

  • 30 mm (11/5th inch) in Thickness

  • 999 kg in Weight

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WORLD RECORD HOLDER ON

STENCIL-PRINTING FOR

 MOST COLORFUL

COIR DOORMAT

WITH

47 DIFFERENT STENCIL PLATES
 

CONTACT US

Mobile: +91 984 655 5555

Email: devan@cocotuft.com

Travancore Cocotuft Pvt. Ltd.
Coir Park, Thiruvizha, Cherthala,
Alleppey, Kerala, India - 688539
CIN: U17214KL2000PTC013734
GSTIN: 32AABCT2096F1ZL

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