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Travancore Cocotuft Factory Entrance

The beginning

Back in 1917, a visionary called Mr Velayudhan founded a coir exporting business in Alleppey, the land of coir. Values like trust, dedication and professional ethics formed the basis of this century-old business group.

 

What started as a coir exporting company has grown to be a 50 million dollar annual business group. 

With six autonomous, self-propelled business groups whose success is most apparent by their impressive list of overseas clients and associates. Now in its fifth generation.

About us

The group now comprises a Super Speciality Hospital and a major Social welfare organisation that patronises, among a host of other charitable institutions, a fitting tribute to the founder’s social commitment. 

 

  • Free Drug & De-addiction Centre

  • Free Pain & Palliative Centre

  • Free School for Mentally Challenged Children

  • School and College for Nursing Students

  • Engineering & Information Technology College


Our spirit is our workforce, which contributes, shares and learns from success. We inspire our workforce, and they turn our aspirations into reality.



Our networks are broad. So is our vision. But our philosophy is simple. 'The future is what you make of it. ' Driven by this, our diversified portfolio today consists of floor covering in coir, cotton, wool, rubber, jute, sisal and synthetic textiles and health care.

Travancore Cocotuft Logo

​Travancore Cocotuft is the modern offshoot of this group. Started as an Indo-German joint venture with its own manufacturing factories for Tufted Coir Mats, Woven Jute Rugs and Moulded Rubber / Polypropylene Mats. Our commitment to craftsmanship and quality has made us a trusted partner for B2B clients worldwide, including importers, distributors, wholesalers, leading e-commerce retailers, and major carpet brands. Our products are featured in diverse commercial and residential spaces, from hotels and offices to homes and retail establishments, often distributed under our partners' private labels.


In 2020, Cocotuft became the largest exporter of doormats from India, exporting 2500 container loads to over 85 countries.


Cocotuft’s design palette includes more than 15 catalogues containing 20000 designs to help develop market-oriented and buyer-centric design themes with complementing seasonal collections to give an edge.

Why Partner with Travancore Cocotuft?


Choosing Travancore Cocotuft means partnering with a company that combines rich tradition with modern manufacturing excellence. Here are key reasons our clients rely on us:

  • Decades of Expertise: With a history spanning decades, our knowledge of natural fibres and manufacturing processes is unparalleled. We deliver products that meet the highest standards of quality and durability.

  • Customisation and Innovation: We offer extensive private label services, allowing our partners to develop unique doormat and rug designs that align with their brand identity. Our in-house R&D team continuously innovates to create exclusive products with superior features.

  • Global Logistics & Reliability: Our robust supply chain and efficient logistics ensure timely delivery to any part of the world. We pride ourselves on being a reliable partner, ensuring a commitment with every order.

  • Commitment to Sustainability: We are dedicated to eco-friendly practices, using sustainable, natural, and biodegradable materials. Our manufacturing processes are designed to minimise environmental impact, reflecting our commitment to a greener future.

  • Quality Assurance: Travancore Cocotuft is an ISO 9001:2015 certified company. We adhere to a stringent Quality Management System to ensure that every product leaving our facility meets global quality benchmarks.

 

At Travancore Cocotuft, we are more than a manufacturer; we are your strategic partner in delivering exceptional floor coverings to the global market. Our heritage in mat production is in our DNA, driving our passion for quality and customer success.

🏆 Certifications & Accreditations: Upholding Global Standards

 

At Travancore Cocotuft, our commitment to quality, sustainability, and ethical manufacturing is not just a promise—it's certified. Our global partners rely on us for products that meet the highest international benchmarks. These accreditations are your assurance of excellence, compliance, and responsible sourcing.

 

Quality Management & Operational Excellence

 

These certifications assure our B2B partners of consistent, reliable product quality and efficient operations.

  • ISO 9001:2005 Certified Criteria for a Quality Management System:

    • B2B Value: This is a fundamental assurance of consistent quality and a robust system for manufacturing, inspection, and delivery. It signals a mature, process-driven organisation capable of handling large-scale global orders reliably.

  • Three Star Export House - Recognised by the Govt of India:

    • B2B Value: A recognition of our significant, sustained performance in the global export market. This demonstrates our experience, financial stability, and efficiency in international logistics and trade compliance.

 

Sustainability & Environmental Responsibility

 

In today's market, sustainability is a key sourcing criterion. These certifications validate our commitment to environmentally and socially responsible production.

  • GRS Certified (Global Recycled Standard):

    • B2B Value: Confirms that our specified products contain recycled material that is verified by an independent third party. This is critical for clients with ambitious circular economy and sustainability targets, allowing them to confidently integrate our products into their green initiatives.

  • STANDARD 100 by OEKO-TEX®:

    • B2B Value: Ensures that our textiles (doormats, rugs, carpets) are tested for harmful substances and are harmless to human health. This is vital for retailers and brands concerned with consumer safety and compliance in regulated markets (like the EU and US).

  • REACH Certificate of Compliance (Registration, Evaluation, Authorisation and Restriction of Chemicals):

    • B2B Value: Certifies that our products comply with the stringent European Union regulations concerning the safe use of chemicals. For our European clients, this is non-negotiable proof of product safety and market access compliance.

 

Ethical Sourcing & Social Compliance

 

Ethical sourcing and labour practices are mandatory for modern global supply chains. These accreditations prove our dedication to human rights and fair labour.

  • SA8000 Standard and Certification System (and TUV NORD Germany SA 8000):

    • B2B Value: SA8000 is the leading global social certification standard. It guarantees our adherence to fair labour practices, including health & safety, fair wages, no child labour, and working hours. This eliminates a major audit risk for our B2B partners and confirms a responsible supply chain.

  • Sedex Member and Sedex SMETA Certified (Sedex Members Ethical Trade Audit):

    • B2B Value: SMETA is one of the most widely used ethical audit formats in the world. Being Sedex audited means our clients can access a detailed, standardised report covering Labour, Health & Safety, Environment, and Business Ethics, streamlining their due diligence and supplier vetting processes.

 

National Commitment

 

These highlight our operational roots and commitment to domestic excellence and support.

  • Make in India & Make in Kerala:

    • B2B Value: Affirms our status as a fully compliant manufacturer operating within India. This is an advantage for global partners seeking robust supply chain diversification and those prioritising products with a clear, audited country of origin.

MANUFACTURING CAPABILITIES

Quality Management System

At Travancore Cocotuft, we have established a robust Quality Management System in line with ISO 9001: 2015 standards. This system ensures the highest quality across all stages of our operations. Our approach includes an efficient sourcing mechanism, a vendor rating system to maintain an approved supplier list, and rigorous testing protocols. Random samples from each lot are thoroughly inspected in our testing laboratories to guarantee that all raw materials meet certified standards. We also follow Standard Operating Procedures (SOPs) for every aspect of production, ensuring seamless identification and traceability throughout the process.


Additionally, Cocotuft is proud to be a key promoter of the Common Facility Center, a dedicated storage and treatment facility for hazardous waste, reinforcing our commitment to sustainability and environmental responsibility.

Social Compliance/Accountability

Travancore Cocotuft is proudly certified as an SA 8000: 2008 company by Social Accountability International (SAI), a U.S.-based nonprofit organisation committed to upholding verifiable social accountability standards. This certification ensures that our work environment and employee compensation not only meet but exceed both local and international legal requirements.


In addition, we have successfully undergone the Sedex SMETA 4-Pillar Audit, further demonstrating our commitment to ethical business practices, labour standards, and sustainable operations.

AWARDS AND ACHIEVEMENTS

long_coir_mat_record.jpg

WORLD RECORD HOLDER FOR MANUFACTURING THE WORLD’S LONGEST HANDLOOM MAT

4 workers spent 111 man-days on a coir Handloom to insert 4,70,000 coir tufts between alternate wefts of coir yarn at a cost of around US $ 10,000 to complete this feat.
 

  • 101.6 meter (333.3 feet) in Length

  • 1.2 mtr (4ft) in Width

  • 30 mm (11/5th inch) in Thickness

  • 999 kg in Weight

cocotuft-stencil.jpg

WORLD RECORD HOLDER ON
STENCIL-PRINTING FOR
 MOST COLORFUL
COIR DOORMAT
WITH
47 DIFFERENT STENCIL PLATES  

ABOUT US

In 2020 Cocotuft became the largest exporter of doormats from India, exporting 2500 container loads to over 85 countries.


Cocotuft’s design pallet includes more than 15 catalogues containing 20000 doormat designs to help develop market-oriented and buyer-centric design themes with complementing seasonal collections to give an edge.

CONTACT US

Mobile: +91 984 655 5555
Email: devan@cocotuft.com

Travancore Cocotuft Pvt. Ltd.
Coir Park, Thiruvizha, Cherthala,
Alleppey, Kerala, India - 688539
CIN: U17214KL2000PTC013734
GSTIN: 32AABCT2096F1ZL

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© Copyright 2021 by Travancore Cocotuft Pvt. Ltd. All Rights Reserved.
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